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Double Planetary Mixer
The Ultimate High Viscosity Mixing Solution
IDA double planetary mixers deliver dead-zone-free mixing for materials up to 5,000,000 cP. Trusted by battery, sealant, adhesive and pharmaceutical manufacturers worldwide.
✓ Viscosity up to 5M cP
✓ Vacuum Deaeration
✓ PLC Control
✓ Wall Scraper System
✓ ATEX Certified
✓ Custom Solutions
What is a Double Planetary Mixer?
A new type of mixing equipment, the double planetary mixer, enables high-efficiency mixing of highly viscous products. It has been proven to have no area or a minimal area within each batch.
The IDA Planetary Mixer uses two blades that rotate about their own axes and orbit the bowl center, where the material is to be mixed. With dual planetary motion, the IDA mixer reaches all points in the bowl within seconds, ensuring complete mixing without dead zones.
Our vacuum planetary mixers are ideal for blending battery electrode slurries, silicone sealants, adhesives, pharmaceutical ointments, cosmetic ingredients, and many other highly viscous products that require thorough mixing and deaeration.
Key Features
01
Non-dead spot mixing: Planetary mixer is a new type of highly efficient non-dead spot mixing, multi-functional dispersion mixing equipment.
02
High Viscosity Handling: Generally applicable to high viscosity mixing, an ordinary double planetary mixer can handle 500,000 cps materials, special customized models can handle viscosity up to 5 million cps, and it is easy to solve the production problems of viscous materials.
03
Wall Scraping System: The wall scraping system can quickly scrape the materials stuck to the inner wall of the barrel to the middle of the barrel, and the materials do not stain the wall.
04
Efficiency: Stirring and dispersing for planetary rotation and rotation movement, no dead angle, can quickly break up the lumpy mass material, high mixing efficiency.
05
Customizable Paddles: A stirring paddle standard stainless steel casting spiral twist frame paddle, can be configured according to customer requirements, paddle type, butterfly, anchor, claw, frame, twist type, etc.
06
Automation: high degree of automation: PLC programming control can be used to automatically monitor and control the temperature and speed of the material.
07
Strong non-standard: explosion-proof type, vacuum type, heating type, and temperature measurement type can be customized.
How Does a Double Planetary Mixer Work?
The double planetary mixer uses a dual-motion system: the mixing blades perform “self-rotation” (personal-axis rotation) and “rotation” (revolving around the vessel’s central axis). The result is a multidimensional mixing process that uses both mixing methods to achieve uniform filling throughout the container.
Working principle:
Once the double planetary mixer is started, the planet carrier rotates, driving the two mixing shafts in the box. They revolve around the barrel axis and rotate at high speed. The planetary mixer is equipped with a low-speed mixing part and a high-speed dispersing part. The low-speed mixing part adopts a planetary gear transmission. The mixing paddle also rotates during revolution, causing the material to move up, down, and around, thereby achieving the ideal mixing effect in a short period of time. The high-speed dispersing components rotate with the planetary carrier, achieving high-speed mixing that induces strong shearing and dispersion of the materials. The effect is several times that of ordinary mixers. At the same time, there is a row of scraping knives on the planet carrier that rotates with the planet carrier, close to the cylinder wall, and continuously scrapes off the material on the cylinder wall, so that there is no retained material on the cylinder wall.
| Model | Dispersion power (kw) | Dispersion speed (rpm) | Mixing power (kw) | Revolution speed (rpm) | Rotational speed (rpm) | Scraping speed (rpm) | Vacuum pump power (kw) |
|---|---|---|---|---|---|---|---|
| XJB-5 | 1.5 | 0-3000 | 0.75 | 0-80 | 0-110 | 0-80 | 0.37 |
| XJB-10 | 1.5 | 0-3000 | 1.1 | 0-80 | 0-110 | 0-80 | 0.37 |
| XJB-50 | 7.5 | 0-1450 | 5.5 | 0-60 | 0-80 | 0-50 | 0.55 |
| XJB-100 | 11 | 0-1450 | 7.5 | 0-50 | 0-70 | 0-50 | 0.55 |
| XJB-200 | 15 | 0-1450 | 11 | 0-50 | 0-70 | 0-50 | 2.2 |
| XJB-300 | 30 | 0-1450 | 22 | 0-30 | 0-70 | 0-30 | 2.2 |
| XJB-500 | 55 | 0-1450 | 37 | 0-30 | 0-70 | 0-30 | 4 |
| XJB-1000 | 75 | 0-1450 | 55 | 0-30 | 0-65 | 0-30 | 7.5 |
| XJB-2000 | 90 | 0-960 | 75 | 0-30 | 0-65 | 0-30 | 15 |
- Simultaneous revolution + self-rotation eliminates dead zones
- Material moves up, down, and around for complete homogenization
- Scraper blades continuously clean vessel walls
- High-speed disperser breaks agglomerates instantly
- A vacuum environment prevents oxidation and removes bubbles
Types of Double Planetary Mixer
Discover our comprehensive range of Double Planetary Mixers designed for laboratory research to industrial-scale production
Lab Scale
250ml Double Planetary Mixer
The IDA 250ml Double Planetary Mixer is a space-efficient, laboratory-sized mixer for R&D, formula creation, and small-volume production. For scientists and the research profession, seeking the ability to mix accurately using a benchtop-style mixer.
Key Features & Advantages
Compact Design
A bench-top design that saves valuable laboratory space.
Precise Control
Accurate temperature and speed controls for formula development.
Zero Dead Zone Mixing
Complete material contact with 36 revolutions of planetary motion.
Easy Observation
Transparent cover option to see the entire mixing process.
Quick Changeover
Easily removable mixing vessel for fast cleaning between batches.
Scalable Results
Parameters transfer to production-scale mixers seamlessly.
Applications
Formula Development
Specialty Chemicals
Research Institutes
Quality Control
Dual Function
5L Planetary Mixing and Pressing Machine
The IDA 5L Planetary Mixing and Pressing Machine offers efficient Planetary Mixing and Hydraulic Pressing capabilities to support pilot-scale production and Material Pressing.
Key Features & Advantages
Dual Functionality
Perform penetration and kneading in a single machine.
High Torque Design
Handles viscosities up to 5,000,000 cP.
Vacuum Capability
Effective degassing and bubble elimination.
Wall Scraping System
Automatic scraping eliminates material buildup.
Programmable Operation
PLC Controller for automated mixing/pressing process.
Versatile Blade Options
Compatible with spiral, anchor, butterfly, and frame-type paddles.
Applications
Battery R&D
Adhesive Production
Pharmaceutical Ointment
Cosmetic Testing
Pilot Scale
30L Double Planetary Mixer
The IDA 30L Double Planetary Mixer is an excellent solution for bridging the gap from laboratory development to full production scale. The pilot-scale unit enables process validation and the production of small quantities of commercial product with reliable quality.
Key Features & Advantages
Optimal Pilot Scale
Best size for scale-up validation and small batch production.
Planetary + Dispersion
Dual-axis combines low-speed mixing with high-speed dispersion.
High Viscosity Handling
Processes up to 500,000 cP; custom HV blades for 5,000,000 cP+.
Complete Homogenization
Planetary motion ensures thorough mixing throughout.
Temperature Control
Jacketed design for heating and cooling capabilities.
GMP-Ready Design
Polished stainless steel conforming to pharmaceutical standards.
Applications
Battery Slurry Production
Silicone Sealant
Pharmaceutical Gel
LED Encapsulant
Vacuum System
50L Double Planetary Vacuum Mixer
For applications requiring high-quality degassing, the IDA 50L Double Planetary Vacuum Mixer is designed to meet these needs. Thanks to the incorporation of a vacuum technology, this mixer eliminates air from the final product and provides consistently bubble-free results.
Key Features & Advantages
Advanced Vacuum System
Attain vacuum level of -0.098 MPa for full degassing.
Bubble-Free Results
Eliminates air pockets that compromise product performance.
Dual-Axis Planetary Motion
Simultaneous revolution and rotation for thorough blending.
Intelligent Control
PLC controls recipes and monitors mixing process.
Variable Frequency Drive
Adjustable speeds on both mixing and dispersion axes.
Discharge Options
Bottom valve and tilting discharge for efficient removal.
Applications
Epoxy Resin Systems
Electronic Potting
Structural Adhesives
Battery Electrode
Industrial
500L Double-Column Gantry Type Double Planetary Mixer
With our established planetary mixing technology, the IDA 500L Double Column Gantry Type Double Planetary Mixer delivers industrial mixing capabilities while maintaining high quality and precision.
Key Features & Advantages
Robust Gantry Construction
Double-column structure for stability during high-torque applications.
Industrial Capacity
500L working volume supports large-scale production.
Hydraulic Lifting System
Smooth, controlled raising and lowering of mixing head.
Maximum Viscosity Handling
Handles viscosities up to 8,000,000 cP with HV blade setup.
Complete Wall Coverage
Multi-arm scraper ensures no residual material on walls.
Automated Operation
Full PLC control with recipe storage and data logging.
Applications
EV Battery Production
Industrial Adhesive
Pharmaceutical Manufacturing
Construction Sealant
Flagship
1000L Double-Column Gantry Type Double Planetary Mixer
The IDA 1000L double column gantry mixer is our flagship solution for large-scale mixing operations. Engineered to support high-volume manufacturing applications across various industries.
Key Features & Advantages
Maximum Production Capacity
1000L mixing vessel for large-scale continuous production.
Heavy-Duty Gantry Frame
Designed for years of durable operation in challenging environments.
Superior Mixing Efficiency
Complete homogenization in less time than traditional mixers.
Advanced Safety Systems
Multiple safety interlocks, emergency stop, and overload protection.
Flexible Discharge
Bottom valve, tilting, and pump discharge options.
Maintenance-Friendly
Accessible parts and modular construction for quick reassembly.
Applications
High-Volume EV Battery
Industrial Coatings
Mass Production Adhesives
Large-Scale Pharmaceutical
Smart Control
PLC Controlled Planetary Mixer
The Planetary Mixer Series of IDA PLC Controller enables intelligent automation across all capacities and provides the benefits of advanced programmable logic control, delivering consistent, repeatable results.
Key Features & Advantages
Intelligent Recipe Management
Up to 100 mixing recipes stored and recalled easily.
Real-Time Monitoring
Live display of temperature, speed, vacuum, and time.
Automatic Process Control
Automated sequences for multi-stage mixing processes.
Data Logging & Traceability
Full batch records for quality and regulatory compliance.
Alarm & Safety Functions
Auto shut-off and detailed diagnostic displays.
Remote Connectivity
Ethernet or industrial network for SCADA connections.
Control Capabilities
Mixing speed: 0-60 rpm (revolution), 0-1500 rpm (rotation)
Temperature: Ambient to 200C with 1C accuracy
Vacuum: Atmospheric to -0.098 MPa
Timer: Programmable cycles with auto completion
Applications
GMP Pharmaceutical
Battery Slurry Manufacturing
Aerospace Adhesives
Documented Process Results
Applications of Double Planetary Mixer
IDA planetary mixing equipment serves diverse industries requiring high-viscosity material processing
Battery & Energy Storage
Mixing Of Lithium Ion Battery Electrode Slurries And Producing Pastes For Cathodes (LFP, NMC, LCO) And Producing Slurries And Mixing Solid State Battery Materials.
Adhesives & Sealants
Mixing Of Silicone Sealants, MS Polymer Adhesives, Polyurethane Adhesives, Epoxy Resins, And Structural Adhesives With Anaerobic Adhesives.
Pharmaceutical & Cosmetics
Mixing Ointments, Creams, Gels, Lotions, Toothpaste, Lipstick & Mascara and Making Medical Patches.
Electronic Materials
Mixing Conductive Pastes, Solder Pastes, Epoxy Electronics Potting Compounds, Thermal Pastes, LED Phosphors And Ceramic Slurries.
Coatings & Inks
Mixing High Viscosity Paints, Printing Inks, Pigment Dispersion, UV Coatings, Powder Coating Premix.
Construction Materials
Mix Putty, Caulk, Waterproofing Coatings, Tile Adhesive, and Grout|Construction Sealant Products.
Food Industry
Mixing Chocolate, Caramel, Jam, Sauces, Dought And All Food Masses That Need Hygienic Mixing.
Chemical Industry
Resin, Polymer, Rubber Compound, Agricultural Chemical & Specialty Chemical Mixer.
Double Planetary Mixer Professional Toolkit
Engineering calculators and selection tools for mixing professionals
Planetary Mixer Capacity Calculator
Calculation Results
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Required Volume (L)
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Working Capacity (L)
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Total Capacity (L)
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Recommended Model
Model Range
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Estimated Power
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Fill Factor Guide: High viscosity pastes (>500,000 cP) typically use 50-60% fill factor. Medium viscosity materials (100,000-500,000 cP) use 65-75%. Low viscosity materials (<100,000 cP) can use 75-85%.
Viscosity Unit Converter
Conversion Results
Centipoise (cP)
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mPa·s
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Pa·s
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Poise (P)
--
kg/(m·s)
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Material Class
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Viscosity Reference: Water ≈ 1 cP | Honey ≈ 10,000 cP | Peanut Butter ≈ 250,000 cP | Silicone Sealant ≈ 500,000-2,000,000 cP | Battery Electrode Slurry ≈ 50,000-500,000 cP
Mixer Type Comparison Chart
| Feature / Specification | Double Planetary | Single Planetary | Sigma (Z-Blade) | High Shear |
|---|---|---|---|---|
| Viscosity Range (cP) | 10,000 - 8,000,000 | 5,000 - 3,000,000 | 100,000 - 20,000,000 | 1 - 100,000 |
| Mixing Uniformity | ★★★★★ | ★★★★☆ | ★★★☆☆ | ★★★★☆ |
| Dead Zone Elimination | ✓ Excellent | ◐ Moderate | ✗ Poor | ◐ Moderate |
| Vacuum Degassing | ✓ Standard | ✓ Optional | ◐ Limited | ✗ Not suitable |
| Heat Control | ✓ Excellent | ✓ Good | ◐ Moderate | ✗ Heat generation |
| Typical Capacity | 1L - 2000L+ | 1L - 500L | 10L - 5000L | 1L - 1000L |
| Best Applications | Battery slurry, Sealants, Adhesives | Cosmetics, Lab trials | Rubber, Dough, Heavy pastes | Emulsions, Low-visc dispersions |
| Scale-up Reliability | ✓ Excellent | ◐ Good | ◐ Moderate | ✓ Good |
| Cleaning Ease | ✓ Easy (lift design) | ✓ Easy | ✗ Difficult | ✓ Easy |
| Investment Cost | $$$$ (High) | $$$ (Medium-High) | $$$ (Medium-High) | $$ (Medium) |
Selection Tip: Double Planetary Mixers are ideal for materials with viscosity between 100,000 - 2,000,000 cP that require bubble-free mixing and precise temperature control, such as lithium battery electrode slurry, silicone sealants, and pharmaceutical ointments.
Smart Product Selection Wizard
1
Industry
2
Viscosity
3
Capacity
4
Features
5
Result
Battery / Energy
Electrode slurry, cathode/anode paste
Sealant / Adhesive
Silicone, MS polymer, PU adhesive
Cosmetics
Creams, lotions, toothpaste
Pharmaceutical
Ointments, gels, transdermal patches
Electronics
Solder paste, conductive inks, thermal paste
Other Industries
Food, chemicals, specialty materials
Low Viscosity
10,000 - 100,000 cP
Medium Viscosity
100,000 - 500,000 cP
High Viscosity
500,000 - 2,000,000 cP
Very High Viscosity
2,000,000 - 8,000,000 cP
Laboratory
1L - 20L
Pilot Scale
20L - 100L
Small Production
100L - 300L
Medium Production
300L - 1000L
Large Production
1000L - 2000L+
Why Choose IDA Planetary Mixers?
We are your reliable source for professional high viscosity mixing equipment.
Factory Direct
You buy the equipment directly from the manufacturer, which means you save money, as there is no third-party markup.
Custom Engineering
We can create a mixing solution tailored to your materials and processes.
Full Certifications
All of our equipment is fully CE, ISO, and ATEX certified and manufactured to meet the highest international quality and safety standards.
Global Service
We ship our mixers worldwide, provide installation support and training, and have a dedicated after-sales service department that responds quickly to service requests.
Solving Complex Mixing Challenges
Discover how our High-Torque Double Planetary Mixers deliver consistent results for Lithium Batteries, Sealants, and Pharmaceuticals.
Lithium Battery Slurry
High-Viscosity Electrode Slurry Homogenization
The Challenge: A leading EV battery manufacturer faced "dead zones" and inconsistent viscosity (500,000+ cP) in their anode paste mixing.
The Solution: Implemented our 1,000L Vacuum Double Planetary Mixer with HV Blades and high-speed dispersion.
The Solution: Implemented our 1,000L Vacuum Double Planetary Mixer with HV Blades and high-speed dispersion.
Zero
Dead Zones
30%
Efficiency Gain
Aerospace Sealants
Bubble-Free Silicone Sealant Production
The Challenge: Air entrapment in high-viscosity silicone was causing curing defects and tensile strength failure in aerospace components.
The Solution: Our Dual-Shaft Planetary Mixer with an advanced vacuum system (-0.098MPa) ensured complete deaeration.
The Solution: Our Dual-Shaft Planetary Mixer with an advanced vacuum system (-0.098MPa) ensured complete deaeration.
99.9%
Deaeration Rate
-0.098MPa
Vacuum Level
Pharma Ointments
GMP Compliant Scale-Up for Medical Gels
The Challenge: A pharmaceutical client struggled to scale lab formulas to production while maintaining strict sterility and cleaning protocols.
The Solution: A custom Hydraulic Lift Double Planetary Mixer featuring mirror-polished 316L SS and an auto CIP system.
The Solution: A custom Hydraulic Lift Double Planetary Mixer featuring mirror-polished 316L SS and an auto CIP system.
100%
GMP Compliant
40%
Faster Cleaning
Frequently Asked Questions (FAQs)
Double Planetary Mixers are one of the best types of mixers used for mixing together high viscosity materials because they provide the ability to use the rotational motion of 2 different planet shafts to perform the kneading and folding action required to effectively mix high viscosity materials due to the effects of gravity alone; therefore, they produce superior quality blends across a variety of high viscosity products. Because of this, they are considered the best option for return on investment (ROI) when the need is for consistent quality (homogeneity) in blend applications.
Industrial mixers using the Permix Double Planetary Mixer operate slightly differently from most industrial mixers because it consists of two independent mixing tools that share the same rotational speed and orbital path, ensuring consistent mixing and blending. Permix Double Planetary Mixers can accommodate additional mixing tools and/or secondary mix-dissolving units to allow for increased mixing power when working with difficult-to-disperse materials at the initial stages; therefore, the Permix Double Planetary Mixer's design offers unique coalescent properties that can be adapted to meet specific material processing requirements for both solids and liquids.
Yes, industrial mixers, including Permix Double Planetary Mixers and other types, can use interchangeable mixing tool sets; therefore, they can be customized to meet the specific needs of various mixing applications. Therefore, they provide an opportunity to accommodate the diverse mechanical processes and requirements across the various types of process equipment used in modern industrial mixing.
Permix industrial mixers have built their customer base by providing a high-quality product at a price point aligned with current market rates, while also offering a broad range of options to meet each customer's specific needs. Each Permix industrial mixer can be configured with options such as heating, cooling, and vacuum as a single integrated configuration, enabling enhanced de-airing or consolidation. This level of versatility delivers excellent value by combining high mixer performance with competitive pricing.
You may want to consider adding a third mixing tool to your Permix industrial mixer when your mixing process includes poorly-wetted powders, and you need to use the press during the initial mix to improve dispersion. The addition of a third mixing tool can often significantly reduce batch times and improve uniformity for applications that require more intricate mixing than simple planetary action or gravity alone can provide.
Industrial mixer maintenance typically includes checking seals, lubricating the gearbox, and assessing tool wear. All Permix industrial mixers come with a customer support program, and every mixer can be customized to meet your production needs. To learn more about support programs, parts availability, and recommended maintenance schedules to ensure your industrial mixer continues to run smoothly and effectively, contact Permix today.
Yes, the double planetary mixer excels at scaling production by accurately processing high-viscosity products, even as batch size increases. Therefore, whether you require lab-test runs or full-scale production runs, the double planetary mixer can increase batch size and adjust the mixing tool's configuration to achieve your required throughput and quality objectives.
When selecting the right type of double planetary mixer, the best place to start is to define the mixing process, the materials you will use, the batch size, and the final product specifications. Speak directly with your double planetary mixer distributor, such as Permix, today to determine which of their Permix dissolver units best match your needs, and discuss their custom tool sets for creating the most productive, comprehensive, and economical solutions for manufacturing finished products as an industrial mixer.
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